Inhouse product
Advanced
Aluminum Sealing Inspection Machine
Ensure 100%
Seal Integrity with Machine Vision Precision. Eliminate Costly Leaks and
Contamination in Your Lab Samples.
In laboratory
and pharmaceutical research, the integrity of a container's seal is not just a
quality check—it's a critical safeguard. A compromised seal can lead to product
degradation, costly batch recalls, and compromised research data. Manual
inspection is slow, subjective, and prone to human error, creating a
significant bottleneck and risk in your production line.
The
SED-200LBFJC-A Aluminum Sealing Inspection Machine is the definitive solution.
This intelligent system leverages advanced machine vision technology to
automate seal inspection with unparalleled accuracy, ensuring every single
container meets your strict quality standards before it moves to the next
stage.
Key Benefits
& Pain Point Solutions
·
Eliminate Human Error: Automate
the inspection process to achieve consistent, reliable results 24/7, removing
the subjectivity and fatigue associated with manual checks.
·
Prevent Costly Contamination: Detect
microscopic seal defects before they can lead to product spoilage, protecting
your valuable research samples and preventing financial loss.
·
Maximize Operational Efficiency: Integrate
seamlessly into your existing line with a matching speed of up to 20 meters per
minute, accelerating throughput without sacrificing quality.
·
Gain Unmatched Precision: With a
proven accuracy rate of ≥99.99% and image precision of ±0.05mm, our system
identifies flaws invisible to the naked eye.
·
Reduce Long-Term Costs: Minimize
waste, avoid rework, and protect your brand's reputation with a robust,
low-maintenance system backed by a comprehensive warranty.
Comprehensive
Defect Detection
Our system is
engineered to identify a wide spectrum of common and critical sealing flaws,
including:
·
Missing lids and crooked lids.
·
Lids with no aluminum film or double aluminum foil.
·
Incorrectly placed aluminum foil (upside down or with curling
edges).
·
Variations in sealing power (too high or too low).
·
Partially loose lids (1/4 or 1/8 loose).
Technical
Specifications
The
SED-200LBFJC-A is built for performance and reliability in a demanding laboratory
environment.
·
Model: SED-200LBFJC-A
·
Inspection Accuracy: ≥99.99%
·
Image Accuracy: ±0.05mm
·
Matching Line Speed: Up to 20
meters per minute.
·
Power Supply: AC220V ±10%, 50/60Hz.
·
Air Consumption: 30 Liters per Minute.
·
Operating Temperature Range: -10°C to
60°C.
·
Dimensions: 900mm (L) x 1100mm (W) x
1590mm (H).
Container
Compatibility
This versatile
machine accommodates a wide range of container sizes, making it ideal for
diverse applications:
·
Bottle Diameter: 30mm to 300mm
·
Bottle Height: 50mm to 500mm
·
Cap Diameter: 13mm to 150mm
Superior
System Architecture
At the heart
of the system is a high-resolution (384x288 pixel) infrared camera with an
imported polycrystalline silicon detector, ensuring exceptional thermal
sensitivity (NETD: 50mK). The system's core components are sourced from leading
global brands for guaranteed reliability, including a Mitsubishi CPU, an
Advantech industrial control computer, Schneider electrical components, and
SICK photoelectric sensors.
The process is
simple and robust: a trigger signal initiates image capture; the specialized
vision module illuminates and photographs the sample; and sophisticated image
processing software instantly analyzes the data, outputting an OK or NG signal
for automatic rejection of defective products.
Commitment to
Your Success
We partner
with you for the long term. Our after-sales service includes a comprehensive
one-year machine warranty and lifetime maintenance support. We provide complete
instruction manuals and our experienced engineers offer fast, professional
24-hour online guidance to ensure your operation runs smoothly.
About Hangzhou
Shengde Machinery Co., Ltd.
With a legacy
of excellence dating back to 2001, Hangzhou Shengde Machinery is a trusted
professional supplier of intelligent equipment for the pharmaceutical and
laboratory industries. We are committed to delivering innovative, reliable, and
high-precision solutions that empower our clients to achieve their quality and
productivity goals.
Ready to
Automate Your Quality Assurance?
Contact us
today to discuss your specific requirements, request a sample testing
demonstration, or receive a detailed quotation.
Optimum Solution (OS4U) is a leading supplier of laboratory equipment, analytical instruments, and process control solutions in Bangladesh. Since our inception, we have built a strong presence in the industry, serving research labs, universities, pharmaceutical companies, and quality control laboratories nationwide. Through continuous dedication to improving our products and services, OS4U has earned the trust and loyalty of our valued clients.